Details

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🔧 Technical Details – PE Traffic Cone with Rubber Base

1. Material Engineering

• Cone Body:
  • Manufactured from injection-moulded high-density Polyethylene (PE).
  • PE is chosen over PVC because it is lighter, more flexible, and more UV-resistant, reducing the risk of cracking under sunlight exposure.
  • PE structure ensures the cone returns to its original shape after minor vehicle impact or compression.
• Base Material:
  • Made from vulcanised recycled rubber, providing eco-friendly durability.
  • The dense rubber base adds weight and grip, improving wind resistance and stability on highways and open areas.
  • Anti-slip properties make it safe for indoor use on tiles, epoxy-coated floors, and polished concrete.

 

2. Dimensional Accuracy

• Height: 750mm (30 inches) — standard industry height for high-visibility roadside safety.
• Base Dimensions: 380mm x 380mm — large footprint ensures stability and balance.
• Wall Thickness: Optimized for strength-to-weight ratio, ensuring durability without excessive bulk.
• Weight Distribution: Designed with a low center of gravity, making it resistant to tipping from wind or passing vehicles.

 

3. Performance Ratings

• UV Resistance: Tested to withstand >1000 hours of direct UV exposure without significant color fading.
• Impact Resistance: Can withstand minor vehicle contact, knocks, and drops without structural failure.
• Temperature Range: -20°C to +60°C — suitable for cold storage warehouses and tropical outdoor conditions.
• Color Stability: Fluorescent pigments with fade-resistant coating, keeping visibility over prolonged outdoor use.
• Reflective Performance: Reflective bands meet ASTM D4956 Type I & II standards for retroreflective sheeting.

 

4. Design Specifications

• Stackable Design: Cones nest within each other for efficient storage and logistics.
• Detachable Rubber Base: Allows easier replacement, cleaning, and portability.
• Tapered Shape: Provides 360° visibility and reduces wind drag.
• Base Grip Pattern: Engineered anti-slip grooves to prevent sliding on smooth or wet roads.

 

5. Compliance & Standards

• Conforms to road safety guidelines used by JKR (Jabatan Kerja Raya Malaysia) and municipal councils.
• Meets international road safety standards such as EN 13422 for cone stability and visibility.
• Widely accepted in government projects, highway maintenance contracts, and construction tenders.

 

6. Customization Options (Technical Enhancements)

• Color Variants: Available in fluorescent orange/red, lime green, and yellow for different safety applications.
• Reflective Options: Single or double reflective stripes, with high-intensity reflective tape available for highways.
• Weight Options: Standard rubber base (3–4kg) or heavier base options for windy/roadside conditions.
• Logo Printing: Company branding or numbering can be screen-printed or heat-pressed onto reflective strips.

 

📊 Technical Specification Sheet (Summary Table)

Attribute	Specification
Material (Cone)	High-Density Polyethylene (PE)
Material (Base)	Vulcanised Rubber
Height	750mm (30 inches)
Base Dimensions	380mm x 380mm
Color	Fluorescent Red / Custom options available
Reflective Bands	High-Intensity Reflective Sheeting (ASTM D4956)
UV Resistance	>1000 hours outdoor exposure
Temperature Range	-20°C to +60°C
Stackable	Yes
Branding Options	Logo printing on reflective stripes