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WS1850 Wheel Stopper - Complete DIY Installation Guide

 

Installing SYNTHETIC RUBBER PRODUCTS’ WS1850 Wheel Stopper is a straightforward process that can be completed with basic tools. This guide provides detailed, step-by-step instructions for securing your wheel stoppers on concrete, asphalt, and other surfaces commonly found in Malaysian parking lots, loading docks, and industrial sites. Ensure a safe and permanent installation with our professional tips.

 

Pre-Installation: Tools & Materials Required

 

Essential Tools:

• Tape Measure
• Spirit Level
• Power Drill
• 12mm Masonry Drill Bit (for concrete)
• Hammer
• Wrench Set
• Safety Glasses & Gloves
• Chalk or Marker

 

Materials Included with WS1850:

• (1) WS1850 Wheel Stopper
• (4) Anchor Bolts (or concrete screws)
• (4) Washers

 

Additional Materials (Not Included):

• Concrete Anchors (if bolts are not included)
• Adhesive (for temporary or light-duty installation)

 

Step-by-Step Installation Methods

Method 1: Bolt-Down Installation (Permanent & Recommended)

Ideal for: Loading docks, industrial sites, and high-traffic areas.

1. Site Preparation:
   • Clear the installation area of debris, oil, and water.
   • Use a tape measure and chalk to mark the exact position of the wheel stopper. Ensure it is aligned straight and centered in the parking bay.
2. Position the Wheel Stopper:
   • Place the WS1850 wheel stopper precisely on the marked location.
   • Use a spirit level to ensure it is perfectly horizontal. Adjust if necessary.
3. Mark Drill Points:
   • Through the pre-drilled 12mm holes in the stopper, mark the drilling points on the surface using a marker or chalk.
4. Drill Pilot Holes:
   • Put on safety glasses and gloves.
   • Using a 12mm masonry drill bit, drill holes into the concrete or asphalt at the marked points. Drill to a depth of 75-100mm.
5. Insert Anchors:
   • Clean the drilled holes of any dust or debris.
   • Insert concrete anchors into the holes (if required).
6. Secure the Stopper:
   • Place the wheel stopper back over the holes, aligning the pre-drilled holes with the drilled pilot holes.
   • Insert the anchor bolts through the stopper holes and into the anchors.
   • Use a wrench to tighten the bolts securely. Do not overtighten, as this may compress the rubber unnecessarily.
7. Final Check:
   • Ensure the stopper is firmly secured and does not move when pressure is applied.
   • Verify that it is level and correctly positioned.

 

Method 2: Adhesive Installation (Temporary or Light-Duty)

Ideal for: Residential condos, temporary sites, or surfaces where drilling is not permitted.

1. Surface Preparation:
   • Thoroughly clean the surface with a degreaser to remove oil, dirt, and moisture. Ensure the surface is completely dry.
2. Apply Adhesive:
   • Use a high-strength construction adhesive (e.g., epoxy or polyurethane-based).
   • Apply adhesive in a zigzag pattern along the bottom of the wheel stopper.
3. Position and Secure:
   • Press the wheel stopper firmly onto the marked location.
   • Hold in place for 2-3 minutes as the adhesive sets.
   • Allow 24-48 hours for the adhesive to fully cure before allowing vehicle contact.

 

Application-Specific Installation Tips

• Parking Lots: Space stoppers 1-1.5 meters apart to accommodate various vehicle sizes.
• Loading Docks: Install stoppers flush against the dock edge to prevent dangerous gaps between the truck and dock.
• Industrial Sites: Use bolt-down installation exclusively for heavy trucks and machinery.
• Residential Areas: Adhesive installation is sufficient for cars and SUVs.

 

Safety Considerations

• Always wear safety glasses and gloves during drilling.
• Ensure the installation area is clear of pedestrians and vehicles during installation.
• For adhesive installation, ensure adequate curing time to prevent dislodging.
• Regularly inspect stoppers for loosening, especially in high-traffic areas.

 

Why Professional Installation Matters?

While DIY installation is possible, professional installation ensures:

• Perfect alignment and positioning.
• Compliance with local safety regulations.
• Long-term durability and reliability.

Contact us for professional installation services across Malaysia!

 

Maintenance & Longevity

• Zero Maintenance Required: The WS1850 is designed to withstand Malaysia’s climate without fading, cracking, or degradation.
• Cleaning: Simply rinse with water to remove dirt or debris.
• Inspection: Check bolts annually for tightness in high-traffic areas.

 

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Need Help with Installation?

• 🛠️ Request a professional installation quote.
• 📞 Call our experts for real-time guidance.
• 📧 Email us for a detailed installation manual.